Page 178 - CW E-Magazine (19-12-2023)
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Indian Petrochem 2023 Conference                                                                                                                                        Indian Petrochem 2023 Conference


       SUSTAINABLE PROCESSES                                                                                         conventional hydrogen,” informed  surplus) renewable energy supply and  be a big exporter,” predicted Mr. Wood-
                                                                                                                     Mr. Woodcock.                     good access to water.             cock. With industry accounting for over
       Legacy steam crackers set to fade away as green                                                                                                                                   21% of global GHG emissions, the use
                                                                                                                        The suitability of hydrogen produc-  “By 2050, it is projected that 72%  of hydrogen – both as fuel, as well as
       olefi ns come to the fore                                                                                      tion routes varies with geography, with  of the  hydrogen demand  will  be pro-  feedstock – will be driven by this sector
                                                                                                                     CCS more suited to areas with natural  duced locally and 28% will be impor-  as it aims to achieve decarbonisation,
          Steam cracking is unsustainable                                 focus should  be on optimising the         gas reserves and geological formations  ted. Middle East and Australia will be  he said.  Transpiration  and power &
       given that it is a high energy and high                            cracker feed to maximise yields.           (for CO  storage), and electrolytic  big  exporters  and  with  the  Infl ation  heating  sectors will be the other key
                                                                                                                             2
       emissions process.  This gives rise to                                                                        hydrogen suited to areas with large (or  Reduction Act, North America could also  end users, he added.
       the need to reduce the carbon intensity                               Mr. Maitra pointed out that as the
       of  olefi ns  and  move  to  ‘green’  olefi n                        sun sets over the legacy steam cracker,    INDUSTRY DOWNCYCLE
       production to meet global net zero tar-                            various companies  and  consortiums        Global petchem demand to remain lacklustre as China
       gets.  When considering this shift, the                            are  working  on  developing  ‘new-age’
       industry has to address the “trilemma”                             crackers  for  making  green  olefi ns.     struggles and supplies surge; recovery seen after 2024
       of security, affordability  and sustain-                           These include the H-cracker (Dow-
       ability, said Dr. Partha Maitra, Presi-                            Lummus’ blue hydrogen-based crac-             Global polyolefi ns demand is set to                              decade, only China’s  growth  rate is
       dent – Strategy & Initiatives, Reliance                            ker); E-cracker (BASF-SABIC-Linde’s        remain  lacklustre on weak  economic                                predicted to fall under 4% in 2023-38,
       Industries Ltd. (RIL).                                             electrically heated steam cracker);        fundamentals and a recovery is expec-                               from the highs of 7% during 2012-22,”
                                                  Dr. Partha Maitra       N-cracker (Dow’s nuclear-steam cracker     ted only after  2024, according  to Ms.                             she said.
          Of the various sources of olefi ns like  solve this trilemma of security, afford-  integration); and EDH (Clariant-  Pooja Jain,  Associate  Director, South
       naphtha cracking, C2 or ethane crack-  ability and  sustainability for  the  SABIC’s oxidative dehydrogenation   Asia, S&P Global Commodity Insights.                                The primary drivers of  polymers
       ing, fl uid catalytic cracking (FCC), pro-  future,” he said.       of ethane to ethylene). He highlighted                                                                         demand growth in China – rapid eco-
       pane dehydrogenation (PDH) and coal-                               the Coolbrook-led development of the          She  pointed out that historically                               nomic growth and working-age popula-
       to-olefi ns  (CTO),  naphtha  cracking  is   According to him, there are three  ‘RotoDynamic  Reactor’  (RDR)  as  a   the polymer market has maintained                           tion – are unlikely to match the histori-
       the number one in terms of supplies,  route to reduce the carbon intensity of  disruptive innovation for green olefi ns.   a growth rate above GDP growth and                      cal peaks, she added.
       while in terms of affordability  ethane  olefi n  production  –  electrifi cation  of  “Instead of heating the feedstock mix-  S&P Global  Commodity  Insights
       cracking is the lowest-cost model.  crackers, molecule management, and  ture from outside the reaction zone, the   expects this to continue for  the next                            On the  supply side  for polyethy-
                                         use of low-carbon sustainable  hydro-  RDR’s high-velocity rotor blades create   decade,  in spite of the push towards                          lene (PE), Ms. Jain said global capacity
          “As for sustainability, which was  gen. In the move to electrifi cation, the  thermal energy to heat the mixture in-  sustainability, recycling and reuse.                      growth is expected to be characterised
       not in the equation till few years ago,  use of renewable power has to be maxi-  side the reaction zone. RDR uses renew-                                   Ms. Pooja Jain         by ‘two waves’ one peaking this year
       PDH  ranks number one, followed by  mised and this would mean minimising  able electric power, making it the only   Asian countries will  continue to  and trade opportunities. “Even as most   and the second in 2026 – at around
       FCC.  But  since  so  much  of  olefi ns  is  the use of fossil fuels to generate steam.  technology capable of cutting 100% of   drive global demand growth for the  countries in this region will continue to   7-mtpa capacity additions – with China
       made by cracking, the industry has to  As for molecule management,  the  direct process emissions,” he said.  next fi ve years; attracting investments  maintain their growth rates of the past   and North America leading the world.

       TOWARDS NET ZERO
                                                                                                                       Global Polyolefi n demand addition (MMTPA)
       Hydrogen set to play critical role in decarbonisation
                                                                                                                        12.0                                                                                         8%
          The critical role for clean hydrogen                               “There  is  no  ‘one-size-fi ts-all;
       in decarbonisation was discussed in a                              approach to clean hydrogen produc-            10.0             Onset of                                                                    6%
                                                                                                                                          COVID
       presentation  made by Mr. Ian  Wood-                               tion, including for carbon capture and
       cock, Global Commercial  Licensing                                 storage (CCS)-enabled (or blue hy-            8.0                                                                                          4%
       Manager – Chemicals,  Johnson Mat-                                 drogen) and electrolytic (green hydro-
       they, UK.                                                          gen) methods. The carbon intensity of         6.0                                                                                          2%
                                                                          hydrogen production varies with techno-
          While renewable energy (electri-                                logy – for the CCS-enabled hydrogen,          4.0                                                                                          0%
       fi cation)  will  be  vital  for  sectors  like                     it depends on the reforming techno-
       light-duty transportation, light industrial                        logy used and the level of CCS, while         2.0                                                                                          -2%
       process and heating homes, hydrogen                                for electrolytic hydrogen, it is based on
       will have a key role in energy-intensive                           how the electricity was generated. All        0.0                                                                                          -4%
       industries, heavy & light duty transport,                          production routes are, however, signi-             2017 2018 2019  2020 2021 2022 2023   2024 2025  2026 2027 2028  2029   2030  2031 2032
                                                                                                                                                             PPE
                                                                                                                                                                    PE
                                                                                                                                                                                  GDP %
                                                                                                                                                                          YOY %
       and aviation.                              Mr. Ian Woodcock        fi cantly  less  carbon-intensive  than
       178                                                                 Chemical Weekly  December 19, 2023        Chemical Weekly  December 19, 2023                                                              179

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