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Special Report                                                                   Special Report


 state NMR. Selectivity was over 90%.  the cost is an adverse factor. (ACS  as catalysts. Work was also done for C-7   Galvanizing & passivation chemical treatments
 (ChemSusChem, 2024: DOI: 10.1002/  Omega, 2024: DOI: 10.1021/acso-  to C-12 primary alcohols. Hf(IV) and
 cssc.202400647).  mega.3C04651).  Ti(IV) trifl ates gave highest conversion   for corrosion prevention of metals
 with alkene yields of more than 70%, at
 Selective transformation of  Modifying  of  magnetic  uio-  140-180°C. (Green Chem., 2024: DOI:
 5-hydroxymethylfurfural  66-nH  as a new nanosorbent   10.1039/D4GC01038H).  IntroductIon  The biggest disadvantage of galva-  Dr. S.K. ChaKravorty
 2
 (HMF) to 3-hydroxymethyl- by thermo-alkaline-hydrolysis   or centuries, metals have been  nizing is its cost. While hot-dip galva-  Consultant (Plant Engineering)
            used extensively in our everyday  nizing (HDG) may be cheaper for coat-
 cyclopentanone (HMcP) over  technology for highly effi cient   2,3-Pentanedione (Pd) from   Flives. From aluminium and cop-  Email: chakravorty4410@gmail.com
                                         ing large steel structures, it can be less
 ni catalysts  enrichment of and determina-  lactic acid (LA)  per in electrical wiring to gold and silver  cost-effective for smaller pieces such as  the advantages of galvanizing
 tion of quercetin in apple peel  N. Dhiman et al have reported the title   in jewellery, silverware and electronics,  nuts and fasteners. Additionally, galva-  Some of the notable advantages of
 M.V. Morales et al have discussed the   conversion using ZrO  (Polymorphic)   metals have been used for a variety of  nized surfaces have a dullish grey ap-  galvanization include(10, 11):
 2
 critical factors which affect the title  R. Chang et al have reported that mag-  as the catalyst. This catalyst exhibits   purposes. One of the most widely used  pearance that may not be aesthetically    It is one of the most effective tech-

 transformation. Ni was supported on  netic UIO-66-NH -MH 0.05  has higher   high selectivity, activity and stability   metals is iron, or more specifically, its  pleasing for some applications.  niques for protecting the surfaces of
 2
 different carbon supports and metallic  adsorption than the title adsorbent and   for the title reaction. 95.5% selectivity   more popular alloy form, steel. Steel   iron and steel against corrosion. A
 has also signifi cantly higher magnetic   is reported at 325°C. (Green Chem.2024:   IS used in appliances,  automotive    At first glance galvanizing appears   tonne of coated zinc saves at least
 properties. The maximum capacity was   DOI: 10.1039/D4GC02097A).  panels, signs, buildings and bridges. How-  to be a simple procedure. But, in fact,   around 20-30 tonnes of iron from
 65.30 mg per gm. Even after 7 cycles   ever, like other metals,  steel is prone  it  includes  five  stages;  each  of  which   corrosive destruction.
 96.3% adsorption capacity was realised.   Selective hydrodeoxygenation   to corrosion.  This continuous process  influences the final result(9):      The galvanization process provides
 (Sepn. Purfn. Technol., 2024: DOI:   of furfural (F) to 2-methylfuran   eventually leads to the loss of material  1.  Degreasing:  Metal constructions   not only a low initial cost, but also
 10.1016/j.seppur.2024.128054, 353,   (MF)  thickness, decreased material strength,   should be thoroughly cleaned from   one of the lowest lifecycle  costs
 partA, Jan.2025, 128054).  perforation and  reduced  service life.   greasy stains or oils.  among all of the protective coating
 Y. Yao et al have worked on the title   There are numerous methods for coat-  2.  Etching:  At  this  stage the metal   techniques. Other corrosion preven-
 oxides with different structure and ac-  Sustainable upgrading of glyce-  process  which  involves  a  concerted   ing metallic surfaces, each with its own   is cleaned of the already accumu-  tion systems, such as polymer pow-
 id-base properties. Testing was done in   rol (G) into glycidol (Gd) and  combination of hydrogenation and   set of limitations and benefits(1-6).   lated corrosion. This is important   ders and paints, have continuously
 a batch stirred reactor and competing   its derivatives under continu-  hydrogenolysis. Highly dispersed MoP   However, in this article only, galvani-   for parts that have already been in   seen cost increases of high magni-
 reactions are discussed. It seems Ni/  ous-fl ow conditions  catalysts, supported on SiO , was used   zing, pickling and passivation process   operation.  tude. Moreover, they require fre-
 2
 ZrO catalyst gives a selectivity of 73%;   and at full conversion of F, 96.3% selec-  will be discussed.  3.  Washing:  Removes various parti-   quent inspection and maintenance,
 2
 Ni/HSAG-ox gives 87% selectivity.   A. Sivo et al have reported the title  tivity to MF was realised at 120°C, 1.0   cles left after etching.  which adds to lifecycle  costs.
 (ChemSusChem., 2024; DOI:10.1002/  process which can be easily integrated  MPa (20% MoP/SiO ) in a continuous   Galvanization  4.  Drying: Specialists heat the pro-   Because hot  dip  galvanized steel
 2
 cssc.202400559).  with downstream synthetic steps to  fi xed bed reactor. (Ind. Eng. Chem. Res.,   Galvanizing involves  immersing   duct with special equipment up to   requires very little maintenance for
 2023: DOI: 10.1021/acs.iecr.3C02804).  the metal (mostly steel or iron) in a   100°C. Due to the high tempera-  its life span, which could be as high
 orange mesocarp extract   molten zinc bath. Once removed, the   ture, the flux salts are dried.  as 50-70 years, the initial cost alone
 (oME) as a natural surfac-  upgradation of AquaSolv omni   coated  metal  reacts with oxygen and  5.  And, finally, the process of galva-  is the total lifecycle cost.
 tant: Impact on fl uid-fl uid and   (AqSO) biorefi nery: access to   carbon dioxide in the atmosphere to   nizing. The product is completely    This technique has the longest his-

 fl uid-rock interactions during   highly ethoxylated lignins (ELs)   form a protective zinc carbonate layer.   immersed in molten zinc, due to   tory (around 140 years) of corrosion
 chemical fl ooding  in high yields through reactive   The galvanizing process has multiple    which it acquires a zinc sheath.  protection to iron and steel.
 produce value-added derivatives. Sus-  extraction  advantages that make it a popular      A galvanized coating is easy to
 A.A. Obuebite et al have referred to the  tainability of this process is discussed.   choice. For  example, the zinc  oxide  History of galvanization  apply and maintain.
 use of surfactant fl ooding for secondary/  (Green Chem., 2024: DOI: 10.1039/  D. Rigo et al have worked on the title   coating is highly stable, adheres tightly   The term galvanization, as it applies    By-products of the process can be

 tertiary recovery of oil from depleted  D4GC01565G).  method  for  valorising  lignins  (from   to the metal substrate and does not flake  to corrosion, was simultaneously deve-   recycled.
 fi elds. These authors have used OME as   biomass) which involves simultaneous   off easily(7, 8).  loped in France as well as in England in    A galvanized surface can withstand

 a potential green surface-active agent.  catalyst screening for dehydra-  functionalisation and extraction. Hydro-  1837. The method employed then was   UV radiation without suffering any
 The extract is obtained from the orange  tion of primary alcohols from   thermally treated wood solids were   Galvanizing  also affords galvanic  to manually dip iron sheets into a hot   damage.
 mesocarp using alkaline water as solvent  renewable feedstocks under   refl uxed with EtOH : H O mixtures (70-  protection. In other words, if the metal’s   bath  of  molten  zinc.  The  first  patents    A hot dip coated surface will not be

 2
 and was characterised through FTIR.  formation of alkenes at energy-  99 v/v %) in the presence of catalytic   surface becomes exposed due to  for galvanized metals were obtained   damaged by transport and handling.
 Stability at 100°C and compatibility   saving mild reactions  amounts of H SO  (c=0.15 to 1.2 M).   scratches, cuts or dents, the zinc coat-  by M. Sorel of France and H.W. Craw-
 4
 2
 with divalent ions was checked. Micro-  Ethoxylated Ls were obtained in 27-52 %   ing  will  sacrifice  itself  by  corroding  ford from England. Within two years,  Galvanization processes
 emulsion system was characterised. An  A. Allahveroiyev et al have reported   yields; degree of substitution was up to   preferentially.  This helps protect the  galvanized iron sheets became popular
 additional oil is reported which shows  the conversion of 1-hexanol to 1-hexene,   40.8 ETO groups/100 Ar. (Green Chem.,   steel substrate between maintenance  for roofing applications in Europe and  Hot dip (immersion) galvanization
 its utility. Field testing was done, but  using Lewis acids such as metal trifl ates   2024: DOI: 10.1039/D3GC03776B).   operations.  the US.  Hot dip galvanization involves the

 186  Chemical Weekly  August 13, 2024  Chemical Weekly  August 13, 2024                               187


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