Page 177 - CW E-Magazine (24-6-2025)
P. 177

Special Report


       Prevention methods                in the paint film takes place in a pattern   reasons  such  as:  incorrect  pigmenta-
          Use correct coating systems, appli-  resembling to a crow’s foot as illustrated   tion;  use  of  non-light-stable  organic
       cation  techniques,  and  ensure  proper  in Figure-19.            pigments;  atmospheric  contamination;
       dry-film  thicknesses.  Alternatively,                             and/or  porous  substrate.  Figure-21
       use a more flexible coating system.  Prevention methods            shows  discoloration/fading  of  paint
                                           Apply a thinner coat of paint, add  colour  when  exposed  to  sunlight/
       cratering                         slower-drying thinners, and check that  weather accompanied by loss of gloss
          Cratering is caused by trapped air  application  and  drying conditions are  tending  to  accelerate  in  presence  of
       or  solvent  bubbles  that  have  burst,  correct for the paint system used.  moisture.

                                         delamination                     Prevention methods
                                           If  compatible  paint  materials  have   Use  correct  coating  systems  that
                                         been  used,  delamination  defects  are  resist ultraviolet light and fading. Use
                                                                          a coating with light-stable pigments.

                                                                          Flaking
                                                                             Flaking  takes  place  due  to  incor-


                Fig. 18: cratering
       leaving  small  craters  as  the  coating
       dries.  The  coating  has  insufficient  time
       to flow into a uniform film. Figure-18
       shows  the  formation  of  small  bowl-   Fig. 20:  delamination
       shaped  depressions  in  the  paint  film   generally related to poor surface prepa-
       caused  by  cratering  failure  of  a   ration and application defects, such as
       coating.                          contamination  between  coats,  exceed-
                                         ing overcoat times, or application to a     Fig. 22: Flaking
       Prevention methods                glossy  surface.  Figure-20  depicts  loss  rect  paint  system  used.  Either  no  or
          Improve  spray  technique,  apply  a  of adhesion between coats of paint due  an  incorrect  pretreatment  is  used  for
       mist  coat,  and  avoid  air  entrainment  to delamination.        certain  substrates,  for  example,  non-
       during mixing. Add thinners as recom-                              ferrous  or  galvanized.  Flaking  may
       mended by the paint supplier.     Prevention methods               also be caused due to poor application.
                                           Ensure  no  contamination  occurs  It may also be attributed to differential
       crowsfooting                      between paint coats. Follow the recom-  expansion and contraction of paint and
          Usually takes place due to the sur-  mended  over-coating  intervals.  Lightly   substrate, for example, wood. It can be
       face  drying  rapidly  to  form  a  skin,  abrade  and  clean  glossy  surfaces   the result of aging of the paint system
                                         between coats.                   also (Figure-22).

                                         Fading                           Prevention methods
                                           Fading  may  be  caused  due  to  the   Correct  coating  system  and  pre-
                                                                          treatment should be used.

                                                                          Grinning
                                                                             Caused due to low film thickness of
                                                                          topcoat and poor opacity and covering
                                                                          power of topcoat. Grinning of coating
              Fig. 19:  crow’s footing                                    may also be caused due to strong colour
       which then wrinkles as solvent slowly                              of primer/undercoats, etc. The underly-
       evaporates  from  the  soft  underlying                            ing surface is visible through the paint
       paint.  Development  of  small  wrinkles    Fig. 21:  Fading       film due to inadequate hiding power of


       Chemical Weekly  June 24, 2025                                                                  177


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