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Special Report


       A rapid wrap-up of what’s new in Operations,

       Processes and Products


       General

                                                                          selectivity could reach 97.6% compared
                                                                          to 94.7% in single-stage. Other dialkly
                                                                          peroxides can adopt this strategy. (AIChE Jl.,
                                                                          2024; DOI: 10.1002/aic.18727).
                                                                          H  from NH  through lasers
                                                                            2
                                                                                       3
                                                                          NH  is under active consideration as
                                                                             3
                                                                          H  carrier as transportation system for
                                                                            2
                                                                          NH  exists in the global context. Instead
                                                                             3
                                                                          of higher temperature, pressure, and
                                                                          catalysts, researchers have shown that
                                                                          aq. NH  solution can be subjected to
                                                                                 3
                                                                          brief intense laser pulses to free H . (J.
                                                                                                      2
                                                                          Am. Chem. Soc., 2024; DOI: 10.1021/
                                                                          jacs.3c13459).
                                                                          Mechanochemical urea synthesis
       Macro-microreactor based pro-     known Stober synthesis in the presence   using NH -water and CO  under
                                                                                    3
       cess intensifi cation for achieve-  of cationic surfactant in methanol-water   mild conditions  2
       ment  of  high  mixing  perfor-   solvent system and trimethylbenzene
       mance, low pressure drop, and     as pore swelling agent to form porous   Y. Lou et al have come out with an
       high throughput liquid-liquid     silica particles. Operating parameters can   interesting and potentially attractive way
       ho m og e ne ous  c he m i c a l   be manipulated and surface area of 600   of making urea under mild conditions
       processes                         sq.m.per gm can be realized with pore   vs harsh high pressure (150 bar+) for
                                         diameter of 2.4 nm. These authors have
       S. Zhao et al have come out with the title   demonstrated large-scale production   carbamate urea conversion. Without
                                                                          extra catalysts, the ZrO texture of the
                                                                                              2
       reactor with designed internals. CFD   at the kg scale. (Ind. Eng. Chem. Res.,   jar and grinding balls has a crucial
                                         2024; DOI: 10.1021/acs.iecr.3c03304).
                                                                          mechanocatalytic eff ect on direct urea
                                         Continuous flow synthesis of     synthesis. Experimental data coupled
                                         di-tert-butyl peroxide (DTBP) in
                                         microreactors and kinetic study


       was used to investigate the fl uid mecha-  Y. Xu et al have referred to the wide use
       nics: Helical-shaped internals were found   of DTBP and have synthesized it from  with theoretical calculation results indi-
       to be good. (Ind. Eng. Chem. Res., 2024;   tertiary butanol and H O  by a continuous  cate that the mechano-induced oxygen
                                                         2
                                                           2
       DOI: 10.1021/acs.iecr.4c02598).   process, rather than a batch process which  vacancies within the (101) crystal plane
                                         has safety issues and uncontrollable pro-  of ZrO  play a pivotal role in urea for-
                                                                                2
       Continuous flow synthesis of      duct distribution. Optimal reaction con-  mation. This strategy allows reduction in
       mesoporous silica particles with   ditions were determined: a molar ratio of  the energy barrier for the generation of
       tunable size and structure        1.5 (H SO  / TBA) and 0.5 (H O /TBA),  *NH  in the subsequent decomposition
                                                                              2
                                                                  2
                                                                2
                                                 4
                                             2
                                         temperature of 50°C, conc. of H SO  at  of NH COOH. (ACS Sustainable Chem.
                                                                               2
                                                                     4
                                                                  2
       R.B. Jundale et al have reported the   75 wt% and 85wt%. A two-stage H O   Eng., 2025; DOI: 10.1021/acssusche-
                                                                       2
                                                                     2
       title process based on the use of well-  feeding strategy was adopted and DTBP  meng. 4c05811).
       Chemical Weekly  June 10, 2025                                                                  153
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